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SEGAL FABRICATION  //  FORGE — 3D PRINTERS
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Status:        SHIPPING
Headline:      ±0.05mm — Repeatable positional accuracy

Forge is a single additive platform that scales from a 300mm benchtop cell to a two-cubic-metre gantry. Every build shares the same rigid kinematics, closed-loop thermal control, and first-layer machine vision — so a profile proven on a small machine moves to a large one without re-tuning. The Segal slicer is co-designed with the hardware: it knows the exact thermal mass, motion limits, and tool geometry of the machine it is driving, which is why Forge holds tolerance where open-loop printers drift.

MODELS
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  Forge Bench      300 × 300 × 350 mm           from $24,000
  Forge Pro        600 × 600 × 700 mm           from $68,000
  Forge Gantry     1.2 × 1.2 × 1.4 m (to 2 m³)  from $185,000

SPECIFICATIONS
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[ Build Envelope ]
  Build volume (min → max)           300³ mm → 2.0 m³
  Chamber                            Actively heated, enclosed (to 90 °C)
  Bed                                Cast aluminium, PEI flex plate

[ Motion System ]
  Kinematics                         CoreXY (Bench/Pro), gantry (Gantry)
  Drives                             Closed-loop servo, ground ballscrew Z
  Max travel speed                   800 mm/s

[ Accuracy ]
  Repeatable positional accuracy     ±0.05 mm
  Min layer height                   0.04 mm
  Nozzle range                       0.25 – 1.2 mm (FFF), 2 – 6 mm (pellet)

[ Controls & Software ]
  Slicer                             Segal Slicer (hardware-aware)
  Connectivity                       Foundry OS job queue, REST API
  Inspection                         First-layer vision, optional layer CT

[ Power & Footprint ]
  Supply                             230 V 1Ø (Bench/Pro), 400 V 3Ø (Gantry)
  Footprint                          0.6 m² → 4.8 m²

[ Throughput ]
  Deposition rate                    Up to 4.5 kg/hr (pellet)
  Tool-change                        Dual-head, soluble support

MATERIALS
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  PLA, PETG, ABS / ASA, PA / PA-CF / PA-GF (nylon), PC, TPU, PEI / ULTEM, Soluble PVA / HIPS

PROCESS NOTES
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  • Heated, enclosed chamber stabilizes warp-prone engineering polymers.
  • Closed-loop thermal control holds nozzle and bed to ±1 °C through the build.
  • First-layer machine vision aborts and re-homes on adhesion failure before wasting a build.
  • Profiles are portable across the family — qualify once, run anywhere.

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Generated by segalfabrication.com  ·  Configure & reserve at /machines/forge
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